The majority of granite countertops are made from raw slabs that require a considerable amount of expertise, labor, and time in their fabrication. This process creates excessive scrap material during the handling, cutting, and processing of the slab; this is why granite countertops cut from raw slabs are extremely costly to consumers. This process does allow for the exact choice and placement of grain, etc in the granite, as well as custom edges for each application; however this option can cost in the tens of thousands of dollars. With the introduction of Pre-fabricated granite countertops, all this changes. To avoid most of the disadvantages of using raw slabs, our counters are pre-cut and made to standard sizes with standard round bullnose edging for easy installation; offering the same great looks and durability at a fraction of the cost. Pre-fabricated granite countertops come in standard colors & sizes all with a round bullnose edge allowing for a typical application at prices competitive to laminate or tile.
Raw granite boulders are purchased from around the world and shipped to our facility in China for processing. Bridge saws are used to cut the boulders into granite slabs.
Granite begins as a hot, 1400-degree Fahrenheit, mass of magma or molten rock. The magma rises upward and comes to rest and solidified into granite. The granite has been pushed upward, and the land above it has been removed by erosion. The result is a granite deposit that lies just beneath the earth’s surface where it can be easily quarried. Granite is one of the hardest rocks.
Marble is simply a limestone that has been compressed or heated deep within the earth’s crust. Unlike granite, marble was never molten rock, but it may have been heated and squeezed enough for the limestone grains to bend and flow. Marble is a relatively soft mineral. Because marble is made entirely of calcite, it is much softer than granite.
Made of synthetic material. A thin layer of plastic that is glued to particle board or wood.
Advantages
Disadvantages
Unlike laminates, Acrylic and Polyester plastics are homogenous throughout the material. They come in polished or matte finish. Often more expensive than granite.
Advantages
Disadvantages
Tile Countertops come in a wide variety of sizes from 1″ to 24″. Average handy homeowner can install this.
Advantages
Disadvantages
Made of cement, sand, pigment and other additives such as fiber enforcement and acrylic. The countertops can be pre-cast to fit a mold or cast on site.
Advantages
Disadvantages
Made of natural quartz, sands, epoxy resin and pigments. Product tries to simulate Granite, marble or travertine.
Advantages
Disadvantages
Made entirely of natural materials, mass of magma or molten rock. Granite is the most durable, chip & scratch resistant material. Easy to clean & maintain. No other material lasts longer or looks more elegant.
Advantages
Disadvantages
Granite is a rigid, natural stone. When properly supported; it is sturdy and will resist cracking. Without proper support, granite is susceptible to cracking and breaking. Like glass, Granite is transported vertically on its edge. If Granite is laid flat, it will likely crack during transport.
To support the transportation of Pre-fabricated Granite, The Granite Store recommends having a professional installer transport your Granite using A-frames support structures (A-frames are typically built with 2” x 4”s at a 10° angle). Securing the Granite against the slope of the “A” provides even support. Horizontal and vertical supports connect the two sides of the A-frames and provide a surface for the clamps and straps (a proper tie-down is highly recommended) that will hold the Granite in place.
Due to liability concerns, The Granite Store can ONLY assist in placing the Granite in the bed of a truck. Securing the Granite for transportation will be the responsibility of the customer (installer, handyman, or contractor). If you’re transporting the Granite yourself, make sure you bring a friend for assistance to tie, strap, and carry the Granite.
It is the customer’s responsibility to inspect each piece of Granite to make sure they are in good condition and are properly & safely secured prior to leaving The Granite Store. The Granite Store cannot be liable or responsible for any damage occurring after the product has left our location.
The Granite Store recommends using a professional installer for the installation of all pre-fabricated Granite. Not only does this allow for ease of transportation but will additionally provide a professional installation with an exact fit, nearly invisible seams and uniform polished edges. As a courtesy to our customers, we provide the following informational DIY guide to countertop installation and is meant as reference only.
After cabinets are installed, measure for the granite countertops. Measurements must be very precise.
The granite system requires a sheet of ¾” plywood be laid on top of the cabinets to support the granite.
Be sure to note which edges of the counter should have a bull-nose finished edge.
Determine the width of the Pre-fabricated granite countertop you will require for the application; 26” standard, or 36”, 42” & 52” peninsulas. Also determine what length slabs will be required (Typically 8’, 10’ or 12’)
Cut the 3/4″ plywood to fit on top of all the base cabinets. The plywood supports the Granite and gives enough clearance for the bull-nose edging to clear the drawers and doors.
Make sure the plywood does not overhang the outside dimension of the cabinet.
To attach the plywood to the frame of the cabinets with screws, first drill a pilot hole to keep from splitting the hardwood face frame. Make sure to center the screws into the frames underneath.
You’ll need help working with Granite. Some of the pieces can weigh more than 200 pounds. Granite can also be brittle, so handle them with utmost care.
Be sure to have space set aside to store the Granite before installation. It’s best to store them as upright as possible, be careful to not let them “domino” and break.
Your walls may not be perfectly square, so it’s a great idea to create a template for the Granite countertops. Use craft paper (or cardboard) to make a template of the actual measurement of the countertop. (A template is easier to move around than making marks on the Granite.)
If you need to scribe a piece to fit, apply masking tape to the base of the Granite to protect the piece and allow for a cleaner cut.
Use a circular saw with a dry-cut segmented diamond blade.
Test fit pieces that are cut, and be careful with long, thin pieces that could snap.
Set the Granite in place for the sink and trace the exact line around the opening for the sink onto the plywood sub counter.
Remove the Granite that was dry-fitted.
Use a spade bit to make a pilot hole in the plywood, and use a jigsaw to cut the sink hole. Make it about 1/8″ larger than the line you drew.
Drop in the sink.
Before you lay the Granite back on top, lay down some cardboard to protect the sink. You’ll remove the cardboard before joining the Granite seams.
Level the seams for the pieces.
Use 1-1/4″ screws to adjust the height of the slab from underneath to raise and lower the countertop.
Use a level to fine tune as tips of screws push from the underside of the Granite.
With the help of others, lift the Granite and put half-dollar dollops of silicone around the perimeter of the cabinets (space about every 6″ to 12″).
Place a bead of caulk around the sink rim.
Apply second bead on top of sink rim to waterproof the gap between the sink and the countertop.
Lower the Granite gently back down.
Tape over the seam with masking tape.
Next, to fill in the seams you’ll start with a dollop of polyester-based resin and add a small amount of color, trying to match the color of the granite.
Mix with a putty knife.
Keep checking color against the stone.
Create a few different colors to blend into the seam.
Add the hardener (3 percent hardener to 97 percent resin), and mix only a workable amount as you only have about five minutes to apply.
Apply a base-coat of neutral color mix into seam.
Dab in and smooth as you go.
Apply a little lighter color here and there.
Apply the darkest color last.
As soon as you’re done, pull off the masking tape so it doesn’t dry on the tape.
After it has dried about 30 minutes, smooth it out with a seam stone.
Use slow speed, and firm pressure.
Keep the stone moving in small circles, you’ll feel when it’s smooth.